Subverting Tradition: PVC Centralized Feeding for Intelligent Upgrade

In the fierce competition of PVC pipe, sheet and profile manufacturing, are you still troubled by low efficiency of powder material conveying, rising labor costs and serious material loss? The limitations of traditional feeding mode are becoming a bottleneck restricting the production capacity and profit growth of enterprises. Now, PVC automatic feeding system, with cutting-edge technology and innovative design, unlocks a new realm of efficient production for you!

Introduction

The PVC Centralized feeding system is specially designed for the conveying of PVC product powder materials. It integrates negative pressure conveying and spiral conveying modes, and can be flexibly switched according to the on-site working conditions. The system combines the cleanliness and efficiency of negative pressure conveying with the precision and stability of spiral conveying. Through core processes such as metering, mixing, and centralized storage, the system accurately distributes materials to the hoppers of each machine, achieving seamless connection of the entire production process.

The system is equipped with a PLC centralized control system and a host computer real-time monitoring platform. It not only supports multi-formula intelligent storage and dynamic parameter adjustment, but also realizes visual management of production data, significantly improving production control efficiency. Its modular design is highly suitable for large-scale production scenarios such as PVC pipes, plates, profiles, and granulation. Whether it is a complex production line layout or strict process requirements, it can provide customized solutions.

Based on the actual production capacity requirements of the factory, the system can achieve a production capacity of 2,000 to 100,000 tons/year, and is particularly suitable for large-scale manufacturing companies with an output of more than 1,000 kg/hour. With automated operation and precise material control, it effectively reduces labor costs and material losses, greatly improves production efficiency, and becomes an ideal choice for the intelligent upgrade of the PVC industry.

Features

High-precision metering: Adopting Mettler-Toledo weight sensor and screw technology, it has high dynamic accuracy, supports separate metering of main and auxiliary materials and secondary error compensation, has higher accuracy, eliminates manual errors, and adapts to complex formula requirements;

High-efficiency mixing technology: high-speed hot mixer plus horizontal cold mixer combination, precise adjustment of temperature, speed and mixing time, improved material uniformity, increased thermal energy utilization, meeting continuous production needs;

Intelligent conveying system: supports negative pressure conveying and spiral conveying, suitable for small packages/ton bags of raw materials to enter the warehouse, fully enclosed design, greatly reduces dust spillage, adapts to different process requirements, reduces labor costs and improves the overall workshop environment.

Environmentally friendly dust removal design: adopts high-performance filter element and pulse cleaning function, with high dust collection efficiency, in line with industry environmental protection standards, and avoids secondary pollution;

Modular and flexible configuration: Stainless steel raw material silos, loading platforms and other components are customized according to the layout of the plant. They are highly corrosion-resistant and have a solid structure. They are suitable for various feeding modes and diversified process scenarios such as ton bags and small-ratio formulas.

Intelligent monitoring and management: fully automated control, supporting multi-recipe storage, real-time dynamic monitoring, fault alarm and production data statistics to ensure the continuity and stability of the system.

Component

Material collection system: ton bag unloading station, small bag material feeding bin, pneumatic conveying device, to achieve efficient storage of ton bag materials and small bag materials, and realize continuous feeding;

Weighing batching system: independent measurement of main and auxiliary materials, equipped with secondary compensation technology, high dynamic accuracy, suitable for small material formula machines, for small proportion components such as masterbatches and additives, while taking into account the participation of liquid materials;

Mixing unit: high-speed hot mixer and horizontal cold mixer, fully automatic adjustment of temperature and other process parameters to ensure material uniformity and stability;

Conveying system: vacuum feeder. Screw conveyor, connecting to extruder, granulator and other downstream equipment;

Dust removal and control system: balanced dust removal unit, integrated control cabinet and human-machine interface, supporting remote monitoring, diagnosis and production data cloud management;

Auxiliary equipment: stainless steel silo, feeding platform, anti-bridging device and switching valve to ensure long-term stable operation of the system.

Application

Materials:PVC powder, calcium powder, granules, masterbatch and other corrosive raw materials that require high-precision plasticizer proportioning;

Industries:PVC pipes, sheets, profiles, granulation and other plastic processing companies, involving pharmaceutical packaging, electronic components, building materials and chemical manufacturing;

Scenarios: large-scale factories, customer groups that require dust control, formula diversification and automation upgrades.

The advantages and the after-sales service

JWELL Dyun provides a full range of after-sales services for PVC feeding systems, including equipment installation, commissioning, operator training, fault repair and other services. We have professional mechanical, electrical, after-sales and other technical teams to ensure the normal operation of the equipment, promptly solve the problems and doubts encountered by customers in the production process, and provide strong technical support for customers' production. At the same time, we also provide non-standard customized services according to the needs of different customers to meet the increasingly stringent new process control requirements.